Socks are one of the most popular apparel items on the market. In fact, socks are so widely used that they make up more than a third of all the clothing sold in the world each year. Socks come in many styles and materials from the basic cotton sock to high-end merino wool. The cost of sock production can vary widely depending on the type of material used and the complexity of the design. Production costs also increase with larger order quantities.

For small sock manufacturers, finding a sock factory that can handle large orders is an important consideration. If the sock manufacturer has the capacity to meet a retail supplier’s minimum order quantity, then they should be able to provide a quality product at an affordable price. This is why most sock manufacturers outsource parts of the production process to other factories.

This allows the sock manufacturer to focus on quality control and ensure that the sock is made correctly. Often, this also helps to reduce production costs. This is a common practice in the fashion industry, but it should be carefully considered because outsourcing can have a negative impact on quality and lead to issues with consistency.

In addition to reducing production costs, outsourced factories can often offer lower MOQs than in-house facilities. In this case, sock producers should carefully consider whether or not the outsourced factory can handle their minimum order quantity.

A family-owned and operated sock factory in Fort Payne, Alabama has a rich textile history that dates back to the early 1900s. During that time, the region was known as the “sock capital of the world”, producing one out of every eight pairs of socks in the United States. The company, Zkano, continues to pride itself on keeping its local sock-making legacy alive with a vertically integrated factory that produces dress, outdoor, compression and high-performance athletic socks.

The sock production process starts with the yarn. In the past, this was done by hand, but now it’s all automated using specialized computerized sock knitting machines. These machines use multiple needles to knit the sock into a tube-like shape. This allows for a lot of flexibility in the types of socks produced, from basic cotton and terry cloth to high-end merino wool and other premium fabrics. The sock tubes are then closed up, typically by machine, but occasionally manual stitching is needed. The fewer seams the sock has, the more comfortable it is and it prevents rubbing caused by bulky seams.

In this way, the sock is finished and then it’s ready to be shipped out. The socks are stored in a warehouse that maintains a constant temperature and humidity so the products stay soft and durable. The socks are packaged, labeled and then shipped to retailers around the world. JASAN Group is a global leading manufacturer of cotton socks, with over 8,000 employees worldwide and an annual production capacity of 400 million pairs of socks. They have achieved ISO 9001, ISO 14001 and OHSAS 18000 system certifications and the US Customs C-TPAT counter-terrorism certification. They are a top supplier of cotton socks for international brands like ADIDAS, PUMA, NIKE, H&M, UNIQLO and many others. socks factory

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