A riveting machine uses heat and pressure to fuse two pieces of metal together, creating a strong bond that cannot be broken. This type of fastening process is used in a variety of industries, from automotive to aerospace to construction. A Hot Riveting machine can work with many different types of metal, including exotic ones like titanium or tungsten. This type of machine is easy to use and produces a durable joint that can hold up to a lot of pressure.
Before selecting a riveting machine, manufacturers should first define their assembly process goals and constraints. This will help them select the best machine for their particular application. In addition, they should consider the type of riveting they need to perform, whether they need an automatic feed or manual feed machine, and the initial setting force that will be required for each rivet.
Riveting machines insert fasteners through aligned holes in the parts to be joined and then press or hammer them from the insertion side to provide the second retaining head. The riveting machine may also have a mechanism to control the rivet placement and spacing between each head, depending on the design of the component. Some fasteners require additional steps to be inserted into the hole and deformed, such as a washer or bushing.
Hot riveting is the most common method of joining metal, and it can be done manually or by using a riveting machine. The machines can be used to join a variety of materials, including steel, copper, aluminum, and even titanium. This type of riveting is often used to attach components that are difficult to weld, such as large engine flanges.
The machine works by heating a rivet to a high temperature and then inserting it into the piece of metal. Once the rivet is in place, the operator can then hammer it down to complete the job. This process can be very dangerous, especially if the machine is not properly maintained. Before using the machine, the operator should read the instructions and follow all safety precautions.
Riveting equipment is available in a number of forms, including portable and robot-mounted systems. These machines can be used to assemble a wide range of products, from brakes for commercial vehicles and aircraft to metal brackets and door and window furniture. They can also be used to assemble delicate or brittle materials, or sensitive electrical or electronic components.
Some riveting equipment is also designed to monitor the quality of the joint being made. This is accomplished through dedicated sensors that track the setting force and punch movement throughout the riveting cycle, generating a force-displacement curve. This curve is then compared to a reference curve. If the curve is within a certain tolerance, the process will be passed; otherwise, it will be flagged and possibly halted. Typical sensors include positional and up to two pressure sensors. These sensors can be hydraulic, pneumatic, or electric servo-systems. Some systems also offer a display to monitor these parameters. Riveting machinery